Models
Work experience
Engineering Group Manager
Kandil Glass, Cairo, Egypt
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August 2016 - January 2019
Supervising and managing of Revers engineering, machine design, and manufacturing team.
Support the top management according to of departmental policy and according to current project Control process.
Monitor the projects life cycle, and follow-up to achieve the roadmap.
Mechatronics and of Machine design Group Manager
Asfour Crystal International, Cairo, Egypt
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January 2011 - March 2015
Develop a prototype of a high dynamic gantry robot for the automated loading and unloading of crystal processing machines in a production cell. The most critical criterion is the cycle time of handling process; it is twenty-four (24) seconds.
Develop a prototype of a robot for the automated loading and unloading of crystal processing machines, the robot is serving four processing machines in a production cell. The most critical criterion is the cycle time of the handling process; it was thirty (30) seconds.
Develop a prototype for new automated grinding and polishing crystal production line.
Develop over 60 mechanical solutions solving many problems in production lines.
Preparing and instructing training programs for junior process and Design Engineers for the new product development techniques
Contributing in improving the project management work, where I submitted ideas for demonstrating the ability to solve technical issues using creativity techniques to perform them such as PDCA method, Brainstorming, six sigma and other techniques.
Contributing in setting the, policies , goals and work procedures (SOP) for TQM
Senior Mechanical Design Engineer
Kandil Steel industries
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March 2005 - January 2011
Contributing in setting of plan for machinery testing, analysis and monitoring by using vibration techniques.
Apply the Vibration monitoring system for machinery predictive maintenance.
Design of two stage conveyor belts for the coil punching line.
Design of three versions of coil cars for Cut to Length line, a new Cold Rolling Mill line and the Continuous Annealing line.
Design of an electrical double girder bridge crane 32 Tons and managing the manufacturing plan.
Design of a Hydraulic double girder bridge crane 32 Ton.
Design and execute of a high speed expanded sheet metal punching machine.
Design of a crane control cabinet for heavy capacity overhead cranes.
Design of some of material handling equipment’s:
o Transfer cars 30 ton capacity: diesel and electrical models,
o Coil lifters (C-Hooks)
o Two stage coil car for continuous coil galvanizing line.
o Telescopic Snubber-Roll (hold down roll) for continuous annealing line.
o Flush mounted floor scales 40 ton.
Senior Mechanical Maintenance Engineer
Kandil Steel industries
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May 2003 - March 2005
Prepare all maintenance procedures for ISO 9001 certificate.
Improve machines maintenance procedures to decreasing the down time by 60% than the previous year.
Save more than 500,000$ from the annual maintenance department costs per year.
Education
Faculty of engineering, Cairo University
B.Sc. , Mechanical Engineering Design & Production
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January 2002 - January 2022