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Work experience
Mechanical Design Engineer
ESI - Egyptian for Specialized Industries
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January 2024 - present
• Designed and optimized sheet metal dies for various products, overseeing their production and assembly to ensure high-quality standards.
• Developed precision fixtures for CNC machines, enhancing manufacturing efficiency and product quality.
• Spearheaded the redesign and simulation of plastic caps for medical applications, specially for replacing the “femoral head”, ensuring optimal performance and durability.
Mechanical Design Engineer
Freelance
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September 2023 - September 2023
• Designed an agricultural robot that can perform multiple functions and using SOLIDWORKS for CAD modeling.
Mechanical Team Lead
Robo-Tech Team
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June 2022 - August 2023
• Spearheaded the team in upgrading the ROV with innovative mechanisms to compete in the Unmanned Maritime Vehicles Competition (UMVC), resulting in a remarkable third-place award.
• Guided a 15-member student team through outline design to optimized CAD modeling using SOLIDWORKS and ANSYS for an ROV. Secured the Best Design Award at the 2023 MATE ROV competition.
• Optimized the minesweeper design from last year that competed at the Alamein International Competition 2023.
• Led mechanical R&D initiatives, fostering lifelong learning to innovate and upgrade multiple mechanisms, developing new theories and methods for enhanced performance.
• Educated 45 trainees on topics including SOLIDWORKS, design for manufacturing, pneumatics, and sealing during various technical training sessions.
• Increased the reliability of using O-rings by 35% by building software that optimizes selection using Mathematical computing and analysis EES software.
• Oversaw mechanical budget estimation and project scope, serving as the year-long mechanical team leader, achieving significant budget savings while ensuring project success.
Mechanical Engineer
Robo-Tech Team
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August 2021 - June 2022
• Managed ROV implementation, collaborating with technicians and operators, actively gathering operator feedback to enhance our team's transition from CAD modeling to design for manufacturing.
• Co-designed and manufactured an ROV with one engineering student using SOLIDWORKS that outperformed competitors to compete successfully at the MATE ROV competition 2022.
• Engineered, fabricated, and fitted a GO-BGC float using SOLIDWORKS that outperformed rivals to win the Best Innovative Solution award at the MATE ROV competition 2022.
• Produced product reports and documentation for the MATE ROV Competition 2022, earning second place, while also designing an eye-catching visual identity for the reports.
• Evaluated final ROV product for performance, reliability, and safety post 30-day pool testing and training, resolving mechanical issues to meet objectives.
Education
Alexandria University
bachelor's degree, Mechanical Engineering
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January 2018 - January 2023